Industrial wastewater solutions since 2000+1 913 422 9339

Separate the oil
that will not settle.

Cleaners, surfactants, machining fluids, and process agitation can hold oil in a stubborn emulsion. MCi evaluates the actual wastewater to find a practical break, capture, and separation path.

Break the emulsion.
Build a separable floc.

Conventional settling alone may not work when chemistry stabilizes the oil-water interface. A tailored clay-polymer treatment can be screened to destabilize the emulsion, gather fine material, and form a robust solids phase for downstream separation.

The objective

Move oil and suspended contamination out of the water phase while producing solids that can be clarified, filtered, or dewatered with the equipment available.

01

Persistent haze

Water remains cloudy after settling or basic chemical treatment.

02

Variable cleaners

Product changes and wash chemistry shift the emulsion behavior.

03

Carryover

Fine oil and solids pass through clarification or filtration.

04

Hauling cost

Too much water leaves the facility as liquid waste.

From stubborn emulsion
to visible separation.

Jar testing reveals whether the chemistry creates a treatment window worth scaling.

01 · Identify

Understand the emulsion

Review the oils, cleaners, temperature, pH, batch pattern, and downstream limits.

02 · Destabilize

Screen the treatment

Evaluate separation, dose, floc strength, clarified water, and reaction time.

03 · Separate

Match the equipment

Coordinate settling, filtration, dewatering, holding, and feed controls around the result.

Emulsion-focusedNot settling alone
Fast visual proofBench-screened first
Lower liquid volumeWhen testing supports it

Show us the emulsion

Test the break.
See the separation.

Share the process chemistry, a representative sample, flow, and what has already been tried.

Treatment results vary by wastewater. Bench and field testing are required before a final program is specified.

A bird holding an exhausted frog above the words Never Give Up

Unofficial field-crew motto

Wastewater rarely gives up easily.
Neither do we.

Discovered in the wild on the back of an MCi work shirt.